The range of products from Thermo Scientific HAAKE, Optical Control Systems(OCS) and Marimex are specifically designed as measurement and material testing equipment for polymer manufacturers and polymer processing. These products provide measurement of: specific heat, no-flow temperature, freeze temperature, degradation temperature, viscosity, thermal conductivity, melt density, pvT behaviour. They also allow for the measurements and recording of in-homogeneities and black specks as well as other physical, chemical and rheological parameters important in the production of polymers.

Optical Control Systems – Raw Material Inspection Systems

Chemical & Physical Property

Are designed to test the consistency of the external and physical conditions of the polymer & petrochemical material or exposures in it. These are measurable in gloss-, thickness-, haze loss, partial unevenness or by testing the chemical consistency, additive and density composition of the material by infrared spectroscopy. The systems are applicable on several cast- and blow film lines. As laboratory systems they ensure quality control (QC) and quality assurance (QA), while as on-line systems they improve the process control.

Optical Control Systems Film Thickness Measurement TM9

Designed for the continuous thickness measurement of running strips of film.

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Optical Control Systems Gloss Measurement GM5

Determines the gloss characteristics of the manufactured film.

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Optical Control Systems On Line Hazemeter Gamma 12

Calculates the haze value from the ratio of the scattered light and the total transmitted light.

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Optical Control Systems On-Line FT-Infrared Spectrometry APLAIRS®

Measurement of additives, physical properties, co-polymer & multi-layer compositions.

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Extrusion / Cast & Blown Film Lines

Are used to produce sample films at a laboratory level to provide the raw material a real time quality control during production process by mounting optical, physical, rheological and chemical control systems.

Optical Control Systems Blown Film Tower BFT300/400

Film haul-off & extrusion die used to produce high quality optical for QC control.

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Optical Control Systems Calendar & Tape Test Equipment

Specifically designed for the wire & cable industry.  

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Optical Control Systems Cast Film Lines

Used to produce high-quality flat film to carry out optical and physical measurements.

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Optical Control Systems Chill Rolls & Winder Unit CR9/WU9

Connects to Measuring Extruder ME 20/26  & is developed for polymer raw material producers.

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Optical Control Systems Measuring Extruder ME 20/26

Suitable for cast and blown film extruder lines for the production of polymer cast or blown film.

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Optical Control Systems Measuring Extruder ME – Filter Test

Determine the Filter Pressure Value (FPV) as well as other parameters.

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Optical Control Systems Measuring Extruder ME – Pelletising System

Lab scale strand pelletiser used to optimise & change pellet characteristics.

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Impurity / Contamination

Films, plaques, liquids contamination detection in polymers and other substances. The “stand alone” laboratory systems are used in research and development (R&D) centres, or for the quality control (QC) and quality assurance (QA) of polymer film samples. Plaques, liquids and the film surface analysers are used for on-line systems that monitor the polymer quality during the production and improve the process control, and well as for the off-line systems that detect impurities and contamination in slender sheets.

Optical Control Systems Film Surface Analyser FSA100

Modular surface inspection system for use in laboratories and production.

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Optical Control Systems Film Testing Analyser FTA100

Designed for use in laboratories and production to detect impurities on films.

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Optical Control Systems Liquid Analyser LA20

Developed to count and classify contaminations in transparent liquid substances.

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Optical Control Systems Multiple Plaque Anlayser MPA100

Used to detect impurities on the surface of transparent/opaque polymer flat blanks.

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Optical Control Systems Sample Testing System ST4

Inspection of surfaces with a small area. Transparent and non-transparent/opaque materials.

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Pellet / Powder

In the laboratory, these systems are used for quality assurance (QA) and quality control (QC) of the pellets and powder, as on-line systems they monitor the polymer quality during the production and improve the process control.

Optical Control Systems Pellet Analyser PA66

System for automated QC of raw materials based on optical image recording & processing.

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Optical Control Systems Pellet Scanning System PS200C

Analyses contamination & impurities in transparent/opaque pellets –  throughput up to 250kg/h.

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Optical Control Systems Pellet Scanning System PS400C

Analyses contamination & colours in transparent/opaque pellets – throughput up to 400kg/h.

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Optical Control Systems Pellet Scanning System PS25C

For the qualitative & quantitative assessment of granules for impurities, foreign bodies etc.

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Optical Control Systems Pellet Size and Shape Distribution Analysis System PSSD

Inspects the size and shape distribution of opaque/transparent granules or pellets.

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Optical Control Systems Pellet Transport System PTS

Continuous & automatic transportation of pellets between production & measuring systems.

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Optical Control Systems Powder Testing Systems PT2C

The powder testing system, with colour camera counts and classifies contamination.

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Rheological & Physical Property

Determine on-line viscosity with continuous melt measurements removing the need for manual measurement to be taken. Measuring the environmental stress cracking behaviour classifies polyethylene materials in regards to their slow crack growth behaviour under accelerated conditions.

Optical Control Systems Full Notch Creep Test FNCT

Classify the slow crack growth behaviour of polyethylene materials.

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Optical Control Systems Melt Index Rheometer OP5

Measures the Melt Index and/or Polydispersity of polymer powder & pellet samples.

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Optical Control Systems – Web Inspection Systems

Film Scanning System

Allows for the defect detection of nearly all upcoming impurities in transparent and non-transparent films during the production process, as well as during film processing/finishing process.

Optical Control Systems Film Scanning System FSP600

Suitable for testing the quality of transparent, opaque or pigmented sheet materials.

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Thermo Scientific – Material Characterisation & Testing

Micro Compounding & Sample Preparation

Micro-conical twin screw compounders for research and development as well as Mini-Injection moulder to easily produce specimens.

Thermo Scientific HAAKE MiniCTW

Requires as little as five grams or seven milliliters (ml) of material for compounding.

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Thermo Scientific HAAKE MiniJet II

Piston injection moulding machine for testing mechancal & measuring rheological properties.

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Thermo Scientific HAAKE MiniLab II

Micro Compounder with conical twin-screws, which offer a short and very defined dwell time.

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Modular Laboratory Extruders & Mixers

Laboratory scale measuring extruders and mixers to simulate and optimise production processes.

Thermo Scientific HAAKE PolyLab QC System

Modular Torque Rheometer extruding system that meets QC needs.

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Thermo Scientific HAAKE PolyLab QC System – Measuring Extruder (Single Screw)

For testing quality & processability of materials used in plastification & injection mouldin

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Thermo Scientific HAAKE PolyLab QC System – Measuring Extruder (Twin Screw)

For continuous compounding & plasticising process critical polymers.

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Thermo Scientific HAAKE PolyLab QC System – Measuring Mixer

Laboratory mixer focused on a materials melt behaviour for QC purposes.

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Thermo Scientific HAAKE PolyLab OS System

Modular torque rheometer platform for process engineering applications.

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Thermo Scientific HAAKE PolyLab OS System – Measuring Extruder (single screw)

Measures melt pressure & temperature to study process parameters along the extruder barrels.

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Thermo Scientific HAAKE PolyLab OS System – Measuring Extruder (twin screw)

Extruder offering the ability to measure material properties of the melt during processing.

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Thermo Scientific HAAKE PolyLab OS System – Measuring Mixer

Laboratory mixers focused on the batch testing of many highly viscous substances.

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