The Optical Control Systems product range is classified into two categories

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Raw Material Inspection Systems

Are highly developed optical, rheological, physical and chemical control systems, they guarantee best properties for the fields of polymerisation, processing and application. When used as an on-line system to optimise process control, they shorten the response- and product change time, and provide quality assurance (QA) and quality control (QC) when used as off-line lab system.
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The Raw Material Inspection Systems are divided into the following 5 categories for you:

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Chemical & Physical Property

Optical Control Systems Chemical-Physical Property BrochureAre designed to test the consistency of the external and physical conditions of the polymer & petrochemical material or exposures in it. These are measurable in gloss-, thickness-, haze loss, partial unevenness or by testing the chemical consistency, additive and density composition of the material by infrared spectroscopy. The systems are applicable on several cast- and blow film lines. As laboratory systems they ensure quality control (QC) and quality assurance (QA), while as on-line systems they improve the process control.

Extrusion / Cast & Blown Film Lines

Optical Control Systems Extrusion Cast & Blown Film BrochureAre used to produce sample films at a laboratory level to provide the raw material a real time quality control during production process by mounting optical, physical, rheological and chemical control systems.

Impurity / Contamination
Optical Control Systems Impurity Contamination Brochure

Films, plaques, liquids contamination detection in polymers and other substances. The “stand alone” laboratory systems are used in research and development (R&D) centres, or for the quality control (QC) and quality assurance (QA) of polymer film samples. Plaques, liquids and the film surface analysers are used for on-line systems that monitor the polymer quality during the production and improve the process control, and well as for the off-line systems that detect impurities and contamination in slender sheets.

Optical Control Systems Liquid Analyser LA20

Pellet / Powder
Optical Control Systems Pellet Powder Brochure

In the laboratory, these systems are used for quality assurance (QA) and quality control (QC) of the pellets and powder, as on-line systems they monitor the polymer quality during the production and improve the process control.

 

Rheological & Physical Property

Optical Control Systems Rheolocal-Physical Property BrochureDetermine on-line viscosity with continuous melt measurements removing the need for manual measurement to be taken. Measuring the environmental stress cracking behaviour classifies polyethylene materials in regards to their slow crack growth behaviour under accelerated conditions.

Web Inspection Systems

Optical Control Systems Web Inspection System BrochureAllows for the defect detection of nearly all upcoming impurities in transparent and non-transparent films during the production process, as well as during film processing/finishing process.

Raw Material Inspection Systems

Chemical & Physical Property
Are designed to test the consistency of the external and physical conditions of the polymer & petrochemical material or exposures in it. These are measurable in gloss-, thickness-, haze loss, partial unevenness or by testing the chemical consistency, additive and density composition of the material by infrared spectroscopy. The systems are applicable on several cast- and blow film lines. As laboratory systems they ensure quality control (QC) and quality assurance (QA), while as on-line systems they improve the process control.
Optical Control Systems Film Thickness Measurement TM9

Designed for the continuous thickness measurement of running strips of film.

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Optical Control Systems Gloss Measurement GM5

Determines the gloss characteristics of the manufactured film.

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Optical Control Systems On Line Hazemeter Gamma 12

Calculates the haze value from the ratio of the scattered light and the total transmitted light.

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Optical Control Systems On-Line FT-Infrared Spectrometry APLAIRS®

Measurement of additives, physical properties, co-polymer & multi-layer compositions.

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Extrusion / Cast & Blown Film Lines
Are used to produce sample films at a laboratory level to provide the raw material a real time quality control during production process by mounting optical, physical, rheological and chemical control systems.
Optical Control Systems Blown Film Tower BFT300/400

Film haul-off & extrusion die used to produce high quality optical for QC control.

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Optical Control Systems Calendar & Tape Test Equipment

Specifically designed for the wire & cable industry.  

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Cast Film Line
Optical Control Systems Cast Film Lines

Used to produce high-quality flat film to carry out optical and physical measurements.

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Optical Control Systems Chill Rolls & Winder Unit CR9/WU9

Connects to Measuring Extruder ME 20/26  & is developed for polymer raw material producers.

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Optical Control Systems Measuring Extruder ME 20/26

Suitable for cast and blown film extruder lines for the production of polymer cast or blown film.

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Optical Control Systems Measuring Extruder ME – Filter Test

Determine the Filter Pressure Value (FPV) as well as other parameters.

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OCS Pelletising System
Optical Control Systems Measuring Extruder ME – Pelletising System

Lab scale strand pelletiser used to optimise & change pellet characteristics.

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Impurity / Contamination
Films, plaques, liquids contamination detection in polymers and other substances. The “stand alone” laboratory systems are used in research and development (R&D) centres, or for the quality control (QC) and quality assurance (QA) of polymer film samples. Plaques, liquids and the film surface analysers are used for on-line systems that monitor the polymer quality during the production and improve the process control, and well as for the off-line systems that detect impurities and contamination in slender sheets.
Optical Control Systems Film Surface Analyser FSA100

Modular surface inspection system for use in laboratories and production.

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Optical Control Systems Film Testing Analyser FTA100

Designed for use in laboratories and production to detect impurities on films.

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Optical Control Systems Liquid Analyser LA20

Developed to count and classify contaminations in transparent liquid substances.

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Optical Control Systems Multiple Plaque Anlayser MPA100

Used to detect impurities on the surface of transparent/opaque polymer flat blanks.

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Optical Control Systems Sample Testing System ST4

Inspection of surfaces with a small area. Transparent and non-transparent/opaque materials.

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Pellet / Powder
In the laboratory, these systems are used for quality assurance (QA) and quality control (QC) of the pellets and powder, as on-line systems they monitor the polymer quality during the production and improve the process control.
Optical Control Systems Pellet Analyser PA66

System for automated QC of raw materials based on optical image recording & processing.

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Optical Control Systems Pellet Scanning System PS200C

Analyses contamination & impurities in transparent/opaque pellets –  throughput up to 250kg/h.

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Optical Control Systems Pellet Scanning System PS400C

Analyses contamination & colours in transparent/opaque pellets – throughput up to 400kg/h.

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Optical Control Systems Pellet Scanning System PS25C

For the qualitative & quantitative assessment of granules for impurities, foreign bodies etc.

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Optical Control Systems Pellet Size and Shape Distribution Analysis System PSSD

Inspects the size and shape distribution of opaque/transparent granules or pellets.

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Optical Control Systems Pellet Transport System PTS

Continuous & automatic transportation of pellets between production & measuring systems.

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Optical Control Systems Powder Testing Systems PT2C

The powder testing system, with colour camera counts and classifies contamination.

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Rheological & Physical Property
Determine on-line viscosity with continuous melt measurements removing the need for manual measurement to be taken. Measuring the environmental stress cracking behaviour classifies polyethylene materials in regards to their slow crack growth behaviour under accelerated conditions.
Optical Control Systems Full Notch Creep Test FNCT

Classify the slow crack growth behaviour of polyethylene materials.

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Optical Control Systems Melt Index Rheometer OP5

Measures the Melt Index and/or Polydispersity of polymer powder & pellet samples.

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Web Inspection Systems

Film Scanning System
Allows for the defect detection of nearly all upcoming impurities in transparent and non-transparent films during the production process, as well as during film processing/finishing process.
Optical Control Systems Film Scanning System FSP600

Suitable for testing the quality of transparent, opaque or pigmented sheet materials.

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